Welcome to the Australian Ford Forums forum.

You are currently viewing our boards as a guest which gives you limited access to view most discussions and inserts advertising. By joining our free community you will have access to post topics, communicate privately with other members, respond to polls, upload content and access many other special features without post based advertising banners. Registration is simple and absolutely free so please, join our community today!

If you have any problems with the registration process or your account login, please contact us.

Please Note: All new registrations go through a manual approval queue to keep spammers out. This is checked twice each day so there will be a delay before your registration is activated.

Go Back   Australian Ford Forums > General Topics > The Pub

The Pub For General Automotive Related Talk

Reply
 
Thread Tools Display Modes
Old 26-05-2012, 07:19 AM   #1
el_wagon
Regular Member
 
el_wagon's Avatar
 
Join Date: Sep 2010
Location: Redbank Plains
Posts: 111
Default zero clearance motors?

Just after a list or way of easily identifying 'zero clearance motors'. What I mean by zero clearance is a motor that will destroy valves if the cam-belt snaps. From what I know most old family cars with belts are safe (not a zero clearance). Most sports cars are zero tolerance. But what about modern family cars? I was told a daewoo nubira is zero tolerance. I have also been told zero tolerance is only common in high compression motors (how does a daewoo nubira fit in this category?) I'm a bit confused as you can see. At the moment I can tell a car has a belt if it has a plastic timing cover as a general rule, and chains don't just snap without warning. Just after this info so I don't buy a zero clearance motor in my next car.

el_wagon is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 07:43 AM   #2
MNM96
LIFELONG DJR SUPPORTER
 
MNM96's Avatar
 
Join Date: Apr 2005
Location: CENTRAL QUEENSLAND
Posts: 5,324
Default Re: zero clearance motors?

Interference is the descriptor.
MNM96 is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 07:47 AM   #3
MNM96
LIFELONG DJR SUPPORTER
 
MNM96's Avatar
 
Join Date: Apr 2005
Location: CENTRAL QUEENSLAND
Posts: 5,324
Default Re: zero clearance motors?

Have replaced engines in Hilux and Camry, so I would guess that most Toyota petrols are.

And broke a chain on my 3.9 falcon without warning.
MNM96 is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 08:11 AM   #4
Yellow_Festiva
Where to next??
 
Yellow_Festiva's Avatar
 
Join Date: Oct 2006
Location: Sydney
Posts: 8,893
Default Re: zero clearance motors?

I just searched in google. I remember the Festiva has an engine that gets wrecked if the timing belt snaps.
__________________
___________________________

I've been around the world a couple of times or maybe more.......
Yellow_Festiva is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 08:12 AM   #5
jpd80
FF.Com.Au Hardcore
 
jpd80's Avatar
 
Join Date: Jan 2010
Posts: 11,362
Valued Contributor: For members whose non technical contributions are worthy of recognition. - Issue reason: Thoughtful contributions to our community 
Default Re: zero clearance motors?

Ford 2.0 OHC was a bugger, I remember my father telling me Metro Ford had early TC Cortinas back under warranty
because owners parked them uphill in first, engine rolls over backward, skipps timing, hit the starter and bend valves.
jpd80 is online now   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 08:27 AM   #6
el_wagon
Regular Member
 
el_wagon's Avatar
 
Join Date: Sep 2010
Location: Redbank Plains
Posts: 111
Default Re: zero clearance motors?

Thanks for the feedback so far.
I remember owning a 1986 telstar, belt snapped, engine was fine. I might have to go buy an old telstar :(
Had the belt go on a diesel triton and caused major damage, but I believe all diesels will do this due to their high compression?
el_wagon is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 08:38 AM   #7
el_wagon
Regular Member
 
el_wagon's Avatar
 
Join Date: Sep 2010
Location: Redbank Plains
Posts: 111
Default Re: zero clearance motors?

I was also wondering if new cars are going back to using chains? I believe the mazda 3/sp23 have been using chains to drive their DOHC for the last 5 years?
el_wagon is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 09:01 AM   #8
Cheech
HELL YES
 
Cheech's Avatar
 
Join Date: Jan 2005
Location: Penriff
Posts: 647
Default Re: zero clearance motors?

alfa twin sparks & V6's use timing belts & must be replaced every 3 years or 60k at great expense to my wallet.
Snapped belt = engine re-build.
__________________
2016 Focus RS Nitrous Blue Ordered 3/11/2015 and delivered 22/6/2016

2019 Ssangyong Rexton fourby (the daily driver, tow pig & snowmobile)
Cheech is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 09:42 AM   #9
GasoLane
Former BTIKD
Donating Member2
 
GasoLane's Avatar
 
Join Date: Mar 2005
Location: Sunny Downtown Wagga Wagga. NSW.
Posts: 53,197
Default Re: zero clearance motors?

I had an old Skyline Prince GT that broke a timing chain.

The Hicomp pistons bumped into the valves which in turn bumped into the overhead cam........... very messy
__________________
Dying at your job is natures way of saying that you're in the wrong line of work.
GasoLane is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 09:52 AM   #10
Paxton
Cobblers!
 
Paxton's Avatar
 
Join Date: Mar 2005
Location: The Shire, NSW
Posts: 4,489
Default Re: zero clearance motors?

Quote:
Originally Posted by el_wagon
I was also wondering if new cars are going back to using chains? I believe the mazda 3/sp23 have been using chains to drive their DOHC for the last 5 years?
Falcon's OHC engine has always been chain driven. The Barra Twin Cam is also chain driven.

Hyundai are embracing it slowly for their I4 as well.
__________________
Ego BFII Ghia
Titanium Silver E53 X5 4.4i
Gunmetal EF XR6. Now retired from active duty.
Roses are red. Violets are blue. OS X rocks. Homage to you.
Paxton is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 10:11 AM   #11
RASER
Banned
 
RASER's Avatar
 
Join Date: Jun 2011
Location: Planet Earth
Posts: 665
Default Re: zero clearance motors?

Quote:
Originally Posted by Cheech
alfa twin sparks & V6's use timing belts & must be replaced every 3 years or 60k at great expense to my wallet.
Snapped belt = engine re-build.
And other older FIAT products, and also Ferrari and its $9k [engine out] cam belt removal and replacement.

I HATE CAMBELTS!!
RASER is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 10:20 AM   #12
CAT600
I miss my wheelbarrow
Donating Member3
 
CAT600's Avatar
 
Join Date: Jan 2005
Location: Bluestreak Performance
Posts: 11,503
Valued Contributor: For members whose non technical contributions are worthy of recognition. - Issue reason: Always willing to help out fellow AFF members... Technical Contributor: For members who share their technical expertise. - Issue reason: Daniels knowledge of modular engines and superchargers is extremely valuable to the AFF community. I have learnt quite a bit just reading his build threads. His contributions are often utilised by other members. 
Default Re: zero clearance motors?

Modulars built to 0 deck height are an issue, that means all 4.6/5.0 based including coyote, and 290 Boss 5.4 as well... With US models of 5.4 including the 260 engine there is a chance you will get lucky as the piston sits 0.120" or so down the bore at TDC
CAT600 is offline   Reply With Quote Multi-Quote with this Post
Old 26-05-2012, 01:12 PM   #13
EDManual
FF.Com.Au Hardcore
 
EDManual's Avatar
 
Join Date: Mar 2005
Posts: 1,710
Default Re: zero clearance motors?

These days who cares if your motor breaks into a million pieces, which isnt likely!. You can get second hand engines with very low km for cheap/reasonable prices, even BMW engines are worth near nothing!
(Diesel dual cab utes are the only ones that seem to be expensive)
EDManual is offline   Reply With Quote Multi-Quote with this Post
Old 28-05-2012, 10:48 AM   #14
Lightning Strike GT
FF.Com.Au Hardcore
 
Lightning Strike GT's Avatar
 
Join Date: Jan 2005
Location: QLD
Posts: 1,255
Default Re: zero clearance motors?

Quote:
Originally Posted by MNM96
Have replaced engines in Hilux and Camry, so I would guess that most Toyota petrols are.
Broke the belt on our old ST204 Celica and it minced the valves but did not damage the pistons
Same motor as the Camry the 2.2I
__________________
Regards Alan
FG GT in Lightning Strike
5th anniversary edition in manual 1 of 25
And an 2019 MD Mondeo Trend Wagon in Platinum White
Lightning Strike GT is offline   Reply With Quote Multi-Quote with this Post
Old 28-05-2012, 11:15 AM   #15
mik
FF.Com.Au Hardcore
 
mik's Avatar
 
Join Date: Feb 2005
Location: Melb north
Posts: 12,025
Default Re: zero clearance motors?

1uzfe toyota 4.0l v8 qaud cam = non interference later vvt = interference
mik is offline   Reply With Quote Multi-Quote with this Post
Old 28-05-2012, 11:28 AM   #16
desGT
Regular Member
 
desGT's Avatar
 
Join Date: Nov 2005
Location: Melbourne
Posts: 317
Default Re: zero clearance motors?

Porsche 928 (V8)! Rebuild cost scares the hell out of me.
desGT is offline   Reply With Quote Multi-Quote with this Post
Old 28-05-2012, 11:38 AM   #17
music189
FF.Com.Au Hardcore
 
Join Date: Dec 2006
Location: bayside melbourne
Posts: 1,241
Default Re: zero clearance motors?

Daewoo nubria same engine as later Holden astra,engines were Made in Melbourne Astra Belt breaks goodbye engine $1800 plus
GM ghanged belt change limit to 60000 kms and they dont go very far past that
Similar engine in Saabs and Alfas, so guess they would break too

V6 vectras as well, lunch the engine

Old BMW 320's destroy engines
music189 is offline   Reply With Quote Multi-Quote with this Post
Old 28-05-2012, 12:39 PM   #18
Mr Hardware
Flairs - Truckers Delight
 
Mr Hardware's Avatar
 
Join Date: Aug 2006
Location: Brisbane Northside Likes: Opposite Lock
Posts: 5,731
Tech Writer: Recognition for the technical writers of AFF - Issue reason: The excellent how to on LPG jet cleaning. 
Default Re: zero clearance motors?

From the top of my head

Clearance (non-interference) w/timing belt
2.2L Toyota Camry (1993-2002)

Non-clearance (interference) w/timing belt
All Hyundai Sonata's built before 2006 (4 and 6 cyl)
Most Mitsubishi motors
Holden Astras
Renault Laguna

Cars that you think would have a belt but actually have a chain
2006-on Toyota Camry
2007-on Toyota Corolla
2006-on Hyundai Sonata
__________________
Current: Silhouette Black 2007 SY Ford Territory TX RWD 7-seater "Black Banger"
2006-2016: Regency Red 2000 AUII Ford Falcon Forte Automatic Sedan Tickford LPG "Millennium Falcon"
Mr Hardware is offline   Reply With Quote Multi-Quote with this Post
Old 28-05-2012, 07:00 PM   #19
2011G6E
FF.Com.Au Hardcore
 
2011G6E's Avatar
 
Join Date: Feb 2011
Location: On The Footplate.
Posts: 5,086
Default Re: zero clearance motors?

I can assure you that the 4G63 Mitsubishi engine (used in Lancers and Hyundai Sonatas) is an interference motor...snap the timing belt and you destroy the valves. The Toyota 4AGE engine is likewise.
There would be plenty of others out there.

Don't think chains won't break either...
2011G6E is offline   Reply With Quote Multi-Quote with this Post
Old 28-05-2012, 07:53 PM   #20
graham7773
FF.Com.Au Hardcore
 
Join Date: Dec 2007
Posts: 796
Default Re: zero clearance motors?

I have a Ford Telstar with the FS 2 liter 16 valve Twin cam motor in it and it is a free(non-interference) motor in it. the reason it is free is that the manufacturer was smart enough to machine grooves into the top of the pistons. Why can't all manufacturers do the same thing? It is a simple matter of a little more machining in the piston manufacture process. With automated machining used these days it would not cost more than a few cents per piston. I owned a 400 cubic inch small block Chev V8 a few years ago and it was made in 1970. It had clearance grooves in the tops of the pistons so the method has been around for a long time and works...and 2011G6E, I agree, timing chains do break without warning and nothing much is said about that. I have owned a couple of 6 cylinder E series Falcons which broke their timing chains. Easier and cheaper to buy a good second hand 6 and go from there.
graham7773 is offline   Reply With Quote Multi-Quote with this Post
Old 28-05-2012, 08:51 PM   #21
EL97
Former owner, still a fan
 
EL97's Avatar
 
Join Date: Nov 2007
Posts: 78
Default Re: zero clearance motors?

For subaru engines, the SOHC engines are non-interference (ej22 for example), while the DOHC engines are interference. Manufacturers who don't use timing chains are chasing $$$, Subaru's timing belt kits are ~$500, and then there is the labour. Good money earner right there.
EL97 is offline   Reply With Quote Multi-Quote with this Post
Old 29-05-2012, 06:44 AM   #22
el_wagon
Regular Member
 
el_wagon's Avatar
 
Join Date: Sep 2010
Location: Redbank Plains
Posts: 111
Default Re: zero clearance motors?

I might have to get an old 2 stroke suzuki carry van lol
el_wagon is offline   Reply With Quote Multi-Quote with this Post
Old 29-05-2012, 07:29 AM   #23
2011G6E
FF.Com.Au Hardcore
 
2011G6E's Avatar
 
Join Date: Feb 2011
Location: On The Footplate.
Posts: 5,086
Default Re: zero clearance motors?

The grooves in the top of pistons are, usually, in older engines where efficiencies aren't as important, and were't there to "save the valves", but to allow for higher compression by letting the pistons and head get closer together. Higher tech engines have the swirl worked out very finely, and will have flat tops usually as it doesn't introduce variables like the patterns caused by the two or four grooves.

Still notice a lot of thought that chains won't break...even timing gears can fail.
2011G6E is offline   Reply With Quote Multi-Quote with this Post
Old 29-05-2012, 12:56 PM   #24
mik
FF.Com.Au Hardcore
 
mik's Avatar
 
Join Date: Feb 2005
Location: Melb north
Posts: 12,025
Default Re: zero clearance motors?

i could count the timing chain breaks reported for the falcon in the past seven years i`ve been on this forum on one hand(probably), the 3 years i was also in a ford workshop as well, and it`s not known if there where extenuating circumstances in those breaks, for the amount of falcons on the road i`d say it`s very uncommon.
as for the valve reliefs i`d say most manufacturer steer away from them if possible, the less sharp contours in the combustion chamber the less chance of pre ignition.
mik is offline   Reply With Quote Multi-Quote with this Post
Old 29-05-2012, 03:23 PM   #25
Olbucko
FF.Com.Au Hardcore
 
Olbucko's Avatar
 
Join Date: May 2009
Location: Central Tablelands. NSW
Posts: 894
Default Re: zero clearance motors?

All 4.1 or 250 IL 6 Falcon engines could be classed as interference engines. If the timing chain broke or the woodruff key that held the timing chain sprocket in the correct position on the end of the crankshaft sheared off the counter weight on the crankshaft would hit a camshaft lobe, smash the camshaft and crack the block. The only good news was that the pistons and valves were not damaged. I have seen it happen. This could only happen to the 4.1/250 Motors, The 144, 170, 200, and 221 motors had a shorter stroke and the crankshaft could not hit the cam.
Olbucko is offline   Reply With Quote Multi-Quote with this Post
Old 29-05-2012, 06:04 PM   #26
Rusty62
FF.Com.Au Hardcore
 
Rusty62's Avatar
 
Join Date: Feb 2011
Location: Brisbane
Posts: 797
Default Re: zero clearance motors?

I would have thought there weren't many (if any) motors that could be spun with valves open and the will piston clear them?
__________________
2011 FG GT-P #138 BLOWN 5.0, Auto, Vanish
2003 BA G220 Lighting Strike/Black leather
2007 BF Mk2 Fairmont Ghia 4.0, ZF in Ego/Cream Leather
1989 Daihatsu Rocky 4x4 - for the bush
2015 Nissan Patrol - for the long drive to the bush
2014 BMW R1200GS
2009 Ducati 1098 Streetfighter
plus the boat and trailer...fark that’s 9 regos and insurances each year
Rusty62 is offline   Reply With Quote Multi-Quote with this Post
Old 30-05-2012, 02:53 PM   #27
music189
FF.Com.Au Hardcore
 
Join Date: Dec 2006
Location: bayside melbourne
Posts: 1,241
Default Re: zero clearance motors?

some Civics lunch the motors as well cant remember which ones though! must be getting old
music189 is offline   Reply With Quote Multi-Quote with this Post
Old 30-05-2012, 09:30 PM   #28
stevepet
Regular Member
 
Join Date: Aug 2008
Location: Near Ballarat
Posts: 469
Default Re: zero clearance motors?

Yeah vectras daughter did hers parts alone $1500 got a secondhand motor for $260 put new timing belt on it.
stevepet is offline   Reply With Quote Multi-Quote with this Post
Reply


Forum Jump


All times are GMT +11. The time now is 05:19 PM.


Powered by vBulletin® Version 3.8.5
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Other than what is legally copyrighted by the respective owners, this site is copyright www.fordforums.com.au
Positive SSL